Level 3 Build Photos
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Avionics Bay Assembly
Fin Layup
Fincan Assembly               Click here for a video of my deployment charge test


Preliminary Dry Fit

L3 Fit Test


Nose Cone Access Door

Nose cone door
Access hatch to inside of nose cone

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Avioncs Bay

Cutting rings     Ring cutter                 
 

Bulkheads assembled       av bay assembled


sled assembly      sled with alts


switches      wiring a

wiring b

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Fin Layup

Balsa Cutout       Balsa layup2
Cutting out 3/32" balsa to layup over G10 core

Carbon fiber1       Layup balsa 3
Preparing to layup 6oz. carbon fiber layer                                               Layup of the balsa

vacuum carbon fiber       Finished fin with CF and glass
Vacuum setup (thanks for the vacuum Brad!)                                          Finshed fin with 1 layer of CF and 2 layers of S-glass

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Fincan Assembly

center laser       layout rings1
Aluminum bulkheads and cover plate (It's good to have a laser!)               Locating centering rings and aluminum conduit

Fin attache w holes       premount fins
Matching holes in fins and birch attachments for epoxy "pins"                    Test fit and locating birch fin attachments

epoxy fin attachments       scale
Aeropoxy fillets with chopped CF to mount fin attachments to MMT        Just for scale

pem       pem2
Aft motor retention plate w/ 75mm and 98mm laser cut retainers               Motor retention plate with #8-32 PEM nuts pressed in

fillets        final mmt
                                                                                                                Final MMT assembly before inserting into fincan tube

scoring coupler        epoxy coupler
Scored the fincan coupler with dremel (approx. 1/32 deep)                       Laying in epoxy to secure MMT assembly and fincan coupler

layout fillets      finished fillets
Layout of external fin fillets                                                                      Completed exterior fin fillets

retent      retent b
                                                                                                              Laser cut motor retainer
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